More on
ORP – Part
2
In ORP and Oxidation we discussed the critical
importance of oxidation in pool water and the fact that the potential
to oxidize – expressed as ORP in millivolts – is the
only reliable measure of the quality, the “work value”, of
the chlorine or bromine in the water. ORP values can be
used to predict sanitation efficacy, organic consumption
(water clarity), even such things as the likelihood of inactivation
of that un-predictable, extremely tough parasite called Cryptosporidium.
ORP is the medium of control for industrial, medical, water,
wastewater, and swimming-pool oxidants. That little platinum
electrode is found in more places than you’d dream, serving
the operators as a reliable measure of what the chemical
is doing, not necessarily the chemical itself. In our swimming
pools, the controller doesn’t have any idea how much chlorine
you have in the water, indeed it doesn’t even know it is
chlorine you are using! What that smart machine does know,
however, is what it is that whatever you’re using is
doing in the water – the quality or the resultant
of the active compound doing the work. It is simply called
qualitative control.
We’re lucky that there’s only one chemical doing this oxidizing
work in a pool. If there were more than one variable whose
change would cause a significant ORP-reading shift on the
face of your controller, there would be no way to control,
by instrumentation anyway, the active chemical product you’re
interested in. Indeed, there would be no automation industry
at all. But since chlorine, (if that’s the sanitizer in
use,) is the only changeable thing in the water that makes
the needle move, or the digits change, it is fully controllable.
“If you can read it and make it change, you can control it,”
is an old adage of the instrumentation profession. And,
if what you’re really reading is a measure of the work done
or about to be done, that’s better yet.
“About to be done”? Yes. ORP has another little-known
quality about which pool operators should be familiar. There
exists a lead time, where ORP reacts ahead of the
resultant residual. In a quiescent pool (everything running,
but no swimmer load) the ORP and the residual quantity should
“agree”. That is, the published interrelationship between
the pH value, the ORP level and the ppm required to achieve
that ORP should be right on. (We use this relationship to
set up, or “standardize” our machines, right?) However,
when the swim team jumps in or, worse, the football team
arrives at the pool after the sweaty game, all bets are off.
The potential to oxidize drops immediately as oxidant
needs are sensed and oxidation begins. But the DPD test
kit tells us that the residual, that amount of un-used, ready-to-go
chlorine in the water, has yet to change. Consumption has
barely begun, but the ORP shows a sharp drop! You can see
the value of this phenomenon, where actual “demand conditions”
could be analyzed. However, don’t “standardize” your
machine during those high-demand times of the day.
You’ll be mis-calibrating, not making things more
accurate.
What about the effect on ORP of potassium monopersulfate,
or ozone, or peroxide? The “oxy” products actually don’t
elevate the ORP much, so can be ignored. Ozone is a powerful
elevator of ORP, however it is short-lived and usually introduced after the
location of our ORP probe - within the water in the pumproom
still on its way back to the pool - and is primarily used
as a supplement, not a controlled parameter. Peroxide does
elevate ORP too, and is, albeit rarely, used instead of chlorine
with ORP values in the realm of 500 mV or so – not adequate
for most public-pool needs.
While we brag about ORP and the marvelous qualitative nature
of its control, there is one final kicker that can monkey
up the whole picture. That’s the all-too-common practice
of “lying to the machine”! Again relating to the screw-turning
procedure called standardization, let’s all understand something
here - the only time that ORP is an honest value is when
some standard is used to establish the starting
point. If you tweek your standardize pot, calibration screw
or menu setting to your liking, you quite likely are not
basing the setting on anything “standard” at all. If your
electrode is immersed in normal, un-stabilized pool water,
and you’re using a DPD kit for “free” chlorine values, you’re
probably going to be close. Better yet might be an ORP standard
signal from a calibrator, or calibrated “buffer solution”
into which you immerse your electrode, but neither of these
is commonly available. We have to count on our own judgement
regarding the accuracy of our starting point.
If cyanuric acid is in the water, you can guarantee the
need to lie to the instrument, as CYA creates radical drops
in ORP for a given quantity of chlorine. Automation on a
stabilized pool is relegated to what we call “relative control”;
the only thing we can count on is if we turn the knob clockwise,
we’ll get more, if we turn it counter-clockwise, we’ll get
less. If the instrument attempts to calculate ppm, it’s
guaranteed to be wrong in the presence of CYA. And any water
containing 70 ppm CYA or more is un-automatable – that is, increases in residual will not produce a rise in
ORP.
The last concern in the ORP story is related
to bromine and bromine-compounds used to produce HOBr in
your pool. We know that it takes about 2.2 times the bromine
residual to match a given amount of chlorine in work value
– even in test kit readings – however, conditions can exist
that encourage the formation of ineffective, sometimes offensive
halide compounds as well as other even less desirable “products
of imcomplete oxidation” such as trihalomethanes – carcinogens
beyond the scope of this article. In any case, we should
expect the active bromine in the water may result in much
less ORP than similar quantities of chlorine.
As pH is very much less influential on HOBr
(less OBr- Ion), the chlorine nomograph - that familiar
family of curves developed by STRANCO and discussed in PrP Number
6 – doesn’t apply. This industry hasn’t developed a new
nomograph for bromine, so we’re whistlin’ in the wind for
accurate relationships between real ORP and bromine residuals.
When they’re developed, PPOA will be among the first to know...
For those states of the union (their respective
health departments, that is) now legislating minimum ORP values,
a noble endeavor indeed, they are going to have one tough time
insuring compliance. The World-standard 650 mV. is pretty easy
to achieve, even with stabilized chlorine or bromine, but 750
mV., now showing up in some western health codes, is doggone
difficult to manage with bromine and near impossible with cyanuric
stabilization. Environmental health specialists will have
to carry an ORP standard to determine if the water, manually
treated or the product of a controller, is anywhere near the
value assumed or set by the operator.
~
kw
© 2007
Professional Pool Operators of America